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WINCH TROUBLESHOOTING

热度565票  浏览28次 时间:2011年5月06日 19:32
拓松汽车户外网 - }.X.x9B-U[z

CONDITION

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B0RY6l} ^s.nJ%j m%b\1POSSIBLE CAUSE

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CORRECTION拓松汽车户外网 -(F3k^+J C

拓松汽车户外网 -*N(G'Qa zQ

MOTOR RUNS IN ONLY ONE DIRECTION

&x+@k a#f1 拓松汽车户外网 -%li.u5ZrDpV

(1) Defective solenoid or stuck solenoid拓松汽车户外网 - D Iu:H.t|)R%c

8nQ a:O&s,[9C4?&x%Bf1(1) Jar solenoid to free contacts. Check by applying 12拓松汽车户外网 -;isE/i*h~Sv

拓松汽车户外网 -l!fv^}1m6l,q

volts to coil terminal (it should make an audible click when

3H [W}o1 拓松汽车户外网 -Pp!{$U"s+H-r

energized)拓松汽车户外网 -y.[ b)R$I%Bga,R9?

g%ZM(A#r7nQ F2w1(2) Defective remote control switch拓松汽车户外网 -T Nr2I,\?Q

l+D W3Ec7j1(2) Disengage winch clutch, remove remote control switch plug from the socket and jump pins at 8 and 4 o’clock. Motor should run. Jump pins at 8 and 10 o’clock. Motor拓松汽车户外网 -w5UX9~ Q^;IR

拓松汽车户外网 -u8l+OAG't

should run.拓松汽车户外网 -#A&jh+Ws&`_RW;RM

%^9m0R"R6m}mte1MOTOR RUNS EXTREMELY HOT

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qo \$g7T1(1) Long period of operation

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w(Dg.\puj^1(1) Cooling-off periods are essential to prevent overheating.拓松汽车户外网 -5j JX;Q$\;rP

l)@5Y@ V[5In1MOTOR RUNS, BUT WITH INSUFFICIENT POWER, OR WITH拓松汽车户外网 -6gD!R t$vAI

fj(iR$Md#G,~1LOW LINE SPEED拓松汽车户外网 -c!PU0x9xUB+M4oW

拓松汽车户外网 -)J-Z @4AL8C&Q Y6?2@1zHt'e

(1) Insufficient battery拓松汽车户外网 -.Z ETS6h8tRR'CE

拓松汽车户外网 -m7fV6f li[p

(1) Check battery terminal voltage under load. If 10 volts or less, replace or parallel another battery to it.拓松汽车户外网 -"z|+W3tH-o#c

nje{Aou/b}/@1(2) Bad connection

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&XfGm QO1(2) Check battery cables for corrosion; clean and grease.拓松汽车户外网 -)]#t%s/wP

拓松汽车户外网 -2B7y Zu6L1k

(3) Insufficient charging system拓松汽车户外网 -?`m+A:P:[ D'a8C1R1m

拓松汽车户外网 -/@"sSX's&PO2{!V

(3) Replace with larger capacity charging system.

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S8[$m Q;{g?7_ L'v1MOTOR RUNS, BUT DRUM DOES NOT TURN拓松汽车户外网 -'|c"We*f:}Qm

8l.y}i#FPZ1(1) Clutch not engaged拓松汽车户外网 -~/J!tO/X[m?,R

7} uM"H/y%|1(1) If clutch engaged but symptom still exists, it will be拓松汽车户外网 -!zy e` ["x0kq

拓松汽车户外网 -iY^5["\,rnVY

necessary to disassemble winch to determine cause and

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4h m0i:^ lyA)[]1repair.拓松汽车户外网 -'_ d(c~DG"t9l:y

拓松汽车户外网 -.A+d](q2F v

MOTOR WILL NOT OPERATE拓松汽车户外网 -0v*LT On3Z&T

[?;Yx(QZt5{e1(1) Defective solenoid or stuck solenoid拓松汽车户外网 -#R+g!Q t,S([(L

@2H vO8Ys^1(1) Jar solenoid to free contacts. Check solenoid by

F+S9m[ B!b z_|'r5Jd1 拓松汽车户外网 -0Y A0W y/uM V

applying 12 volts to coil terminal (it should make an拓松汽车户外网 -LkVb^6\ v`8m

3y,A ^5ycQ1audible click when energized).

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P*@_k MhG*rYzmK/o{1(2) Defective remote control switch

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(2) Disengage winch clutch, remove remote control switch

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plug from the socket and jump pins at 8 and 4 o’clock.拓松汽车户外网 - f Q|"M8I/_y+^

4KB5w-L'i qua#A"f1Motor should run. Jump pins at 8 and 10 o’clock. Motor

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c.a/M7_8V1should run.拓松汽车户外网 -/\/~-{`&O

!s U$h2u&h(u&@{1(3) Defective motor拓松汽车户外网 -0`'h1m*`B;t@

拓松汽车户外网 -P3A)g*ham,y

(3) If solenoids operate, check for voltage at armature拓松汽车户外网 -}9g0Iv"h'x@E

&h(NU5zq5Zox1post; replace motor.拓松汽车户外网 -n8xu,BVA

拓松汽车户外网 -I5H}%c1FR

(4) Loose connections拓松汽车户外网 -7Dn ?WP.fW'Y;f

拓松汽车户外网 -(xPR@B/b k?^B Q

(4) Tighten connections on bottom side of hood and on拓松汽车户外网 -2Y2HN'Ix"jR

拓松汽车户外网 -$rRBlRF7PUY \

motor.

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,P$U"MF#H`1MOTOR WATER DAMAGED

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0N@%Qdq#D1(1) Submerged in water or water from

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M3E/M;dZ1high pressure car wash拓松汽车户外网 -mx-h,I9Khp

^^#?@ Y/} X$g1(1) Allow to drain and dry thoroughly, then run motor拓松汽车户外网 -H5aNT)r Cu E\/\k

v\"VX^#~(FL1without load in short bursts to dry windings.拓松汽车户外网 -1Y-n~9uh D5[%@

6s8X"e${y^+M!a \ps1CABLE DRUM WILL NOT FREESPOOL OR IS DIFFICULT TO FREESPOOL拓松汽车户外网 -Yv'}#s:Z%U3CP*?

拓松汽车户外网 -.a}k0z/Yx8gbp8Uk

(1) Clutch not disengaged拓松汽车户外网 -r'gj-l)gC#P

7yB%D9qu8i5`1(1) Check clutch operation according to nameplate. Make

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3mW`&a,~#uE3Mw1sure clutch shifter knob is fully at “OUT” position.拓松汽车户外网 -a qt`!U1O

2{Z Vw*PWQ{1(2) Winch not mounted squarely causing end bearing to bind drum (model dependant)

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|'FV$_l@s$Q[!R1(2) Check mounting to see that installation instructions have been followed.拓松汽车户外网 -c d.A.m\m/\$p

/c,Q'B,wr.l1Ring gear retainer capscrews are too tight. (model dependant)拓松汽车户外网 -'vt2u!O#_+]

拓松汽车户外网 -%` Lv,|+v!I^J ?

(3) Remove the gear housing cover, 413018, and all gears拓松汽车户外网 -,Vr'sB0hs!aEM

拓松汽车户外网 - uuj!Q6_nS%A

from inside the gear housing. Disengage the clutch and拓松汽车户外网 -~H"\v+W E-y

拓松汽车户外网 -;Jak/B,K'K

check to see that the ring gear will rotate by hand. If it will

%Kb:@Tx8}1 拓松汽车户外网 --M+rs ~KT{6YH

not, using a hex (allen) wrench, slightly loosen all the拓松汽车户外网 -U)v"Ah3F3w4o

拓松汽车户外网 -Sg/G)Y1_v+l(w.w

capscrews and then snugly re-tighten them in criss-cross

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7l6EQ S ehg7S'fm6R1pattern, but do not over-tighten. The ring gear must rotate by hand. Re-assemble winch.

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f!?V}*o0IE*`1MAINTENANCE

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`IBDS/v;m1Inspect the wire rope before and after each winching operation. If the wire rope has become kinked or frayed, the wire rope needs to be replaced. Be sure to also inspect the winch hook and hook pin for signs of wear or damage. Replace if necessary.拓松汽车户外网 -1O,u[tA*P!`

R5} z2}7Q5F1Keep winch, wire rope, and switch control free from contaminants. Use a clean rag or towel to remove any dirt and debris. If necessary, unwind winch completely (leaving a minimum of 5 wraps on spooling drum), wipe clean, and rewind properly before storage. Using a light oil on the wire rope and winch hook can keep rust and corrosion from forming.拓松汽车户外网 -+Y N3cZ^

拓松汽车户外网 - D?B q-BS.Y

Operating your winch for a long period of time places an extra burden on your vehicle’s battery. Be sure to check and maintain your battery and battery cables according to manufacturer guidelines. Also inspect switch control and all electrical connections to be certain they are clean and tight fitting.

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9k+q+n:K*\$gDL8x1Inspect the remote control for damage, if so equipped. Be sure to cap the remote socket to prevent dirt and debris from entering the connections. Store remote control in a protected, clean, dry area.拓松汽车户外网 -2PFkJA)]E@I

cAw0|&GZ1Many winches require no lubrication for the life of the winch. However check with your manufacturer's instructional manual for specific maintenance and lubrication requirements.

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