EWX系列新型越野电动绞盘深度解析
ELECTRICAL WINCH EWX12000
Assembly & Operating Instructions
INTRODUCTlON…………………………………………………………………………l
GETTING TO KNOW YOUR WINCH………………………………………………2
SAFETY PRECAUTIONS………………………………………………………………3
GENERAL TIPS FOR SAFE OPERATION………………………………………5
WlNCHING TECHNIQUES A-Z………………………………………………………6
WINCH ASSEMBLY AND MOUNTING…………………………………………7
MOUNTING DRAWING…………………………………………………………………9
WlNCH ACCESSORIES YOU WILL NEED…………………………………1 0
RIGGING TECHNIQUES……………………………………………………………1 0
WINCH WORKING DEMONSTRATION………………………………………1 1
REPLAClNG THE WIRE ROPE……………………………………………………l 2
MAlNTENANCE……………………………………………………………………………1 2
TROUBLE SHOOTING………………………………………………………………l 3
WINCH ASSEMBLY DRAWlNG EWXl2000U…………………………………1 4
WINCH PARTS LlST EWXl2000U…………………………………………………1 5
WINCH ASSEMBLY DRAWING EWXl2000S………………………………l 6
WINCH PARTS LIST EWXl2000S………………………………………………l 7
WINCH ASSEMBLY DRAWlNG EWXl2000F………………………………l 8
WINCH PARTS LIST EWXl2000F………………………………………………l 9
SPECIFICATlON…………………………………………………………………………2 0
INTRODUCTION
COngratuIations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service
!WARNING—Read,study and follow all instructions before operating this device.Failure to heed these instructions may result in personal injury and/or property damage
Your winch can develop tremendous pulling forces and if used unsafely or mproperly could result in property damage,serious injury or death.Throughout this manual you will find the following symbols for caution,warning and danger Pay particular atlention to the notes preceded by these symbols as they are written for your safety.Ultimately,safe operation of this device rests with you,the operator.
!CAUTION
This indicates a potentially hazardous situation,which if not avoided,may result in minor or moderate injury.This notation is also used to alert you against unsafe practices.
!WARNING
This indicates S potentially hazardous situation,which if not avoided,could result in death or serious injury.
GETTING TO KNOW YOUR WINCH
Your winch is a powerful piece of machinery.It is important that you understand the basics of its operation and specifications so that when you need to use it.you can use it with confidence and safety。Below is a Iist Of the components’of your winch and their use.You should practice using your winch before you are in a situation where you need to use it.
1.This winch is engineered for maximum line pull with only one layer of cable spooled onto the winch drum(the first layer).
2.Motor:Your 7.2/7.1 hp motor is powered by a l 2/24 volt baffery and provides power to the gear mechanism which turns the drum and winds the wire rope;
3.Winch Drum:The winch drum is the cylinder on which the wire rope is stored.It can feed or wind the rope depending on the remote winch switch.
4.Wire Rope:Your winch has a l 3/32“X83.7’galvanized aircraft cable designed specifically for load capacity of l 20001bs.The wire rope feeds onto the drum in the“under wind”position through the roller fairlead and is looped at the end to accept the clevis hook pin.
5.Roller Fairlead:When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch mount or bumper.
6.Mechanic Gear System:The reduction gears convert the winch motor power into extreme pulling forces.
7.Braking System:Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope.A separate mechanical brake applies the braking action.
8.Free Spooling Clutch:The clutch allows the operator to manually disengage (“CLUTCH OUT'’)the spooling drum from the gear train,free sp001.Engaging the clutch(“CLUTCH IN”)locks the winch into the gear system.
9.Solenoid:Power from the vehicle battery flows through the weather-sealed switch before being directed to the winch motor.
1 0.Remote Switch:The Power switch leads have a dual switch for powering in or powering out your winch drum.The remote switch allows you to stand clear of the wire rope when the winch is under load.
1 1.Wireless Remote Control:allow you contr01 winch far from 50 Ft away.
1 2.Universal Flat Bed Mounting Channel:Your winch could have been optionally supplied with a flat bed mounting channel that can be mounted to most flat surfaces such as trailers,step bumpers,truck beds,etc.The mounting channel also has holes to accept your roller fairlead.
1 3.Snatch Block:If your winch is supplied with a snatch block that can double the pulling power of the winch,or change the pulling direction without damaging the wire rope.We recommend you to use double line and snatch block for pulling over 70%of the rated Iine pull.
SAFETY PRECAUTIONS
!WARNING—DO not exceed rated capacity shown in this table
┏━━━━━━━━┳━━━━━━━━━━━━━━┳━━━━━━━━━━━━━┓
┃ ┃ Rated line pull per Layer ┃Cable capacity per Layer ┃
┃ Layer of cadle ┃ ┃ ┃
┃ ┃ Ib(KN) ┃ ff(m) ┃
┣━━━━━━━━╋━━━━━━━━━━━━━━╋━━━━━━━━━━━━━┫
┃ 1 ┃ 1 2000(53.34) ┃ 15.1(4.6) ┃
┣━━━━━━━━╋━━━━━━━━━━━━━━╋━━━━━━━━━━━━━┫
┃ 2 ┃ 9400(41.79) ┃ 34.1(10.4) ┃
┣━━━━━━━━╋━━━━━━━━━━━━━━╋━━━━━━━━━━━━━┫
┃ 3 ┃ 7700(34.23) ┃ 57.7(1 7.6) ┃
┣━━━━━━━━╋━━━━━━━━━━━━━━╋━━━━━━━━━━━━━┫
┃ 4 ┃ 6500(28.89) ┃ 83.7(25.5) ┃
┗━━━━━━━━┻━━━━━━━━━━━━━━┻━━━━━━━━━━━━━┛
!WARNINGIntermittent use only.Allow winch to cool between uses.
!WARNING—Do not use winch to lift(vertically).
!WARNING—.Do not use winch to pull or move people in any way.
!WARNING—NEVER cut,weld,or modify any part of the winch or cable.
!WARNING—A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load.
!WARNING—-Keep yourself and others a safe distance to the side of the cable when it is under tension
!WARNING—-The wire rope may break before the motor stalls.For heavy loads at or near rated capacity,use a pulley block/snatch block to reduce the load on the wire rope.
!WARNING—Never step over a cable,or go near a cable under load
!WARNING—Don’t move the vehicle to pull a load(towing)on the winch cable This could resuff in cable breakage.
!wARNING—Disconnect the remote control and banery leads when not in use.
!WARNING—Avoid“shock loads,,by using the control switch intermittently to take up the slack in the wire rope.“Shock loads”can far exceed the rate capacity for the wire rope and drum.
!WARNING--Do not exceeds maximum line pull ratings shown on the tables
!WARNING—-When spooling the cable ensure that the cable spools in the under-wind position with the cable entering the drum from the boHom.not the top.To spool correctly you should keep a slight load on the cable while pushing the remote button to draw in the cable.Walk toward the winch not allowing the cable to slide through your hands.Do not let your hands get within l 2 in.of the winch while spoolin9.Turn off the winch and mpeat the procedure untiI a few feet of cable is left.Disconnect the remote control and finish spooling by rotating the drum by hand with the clutch disengaged.Keep your hands clear of the fairlead and drum while the winch is under power.
!Do not use as a hoist。Do not use for overhead lifting.
!Failure to heed these warnings may result in personal injury and/or property damage.
!WARNING—-Use gloves to protect hands when handling the cable.Never let the cabIe slide through your hands
!WARNING—Never connect the cable back to itself.Apply blocks to the wheels of the vehicle when on an incline.Duration of winching pulls should be kept as short as possible.If the motor becomes uncomfortably hot to the touch,stop winching immediately and let it cool down for a few minutes.Do not pull for more than one minute at or near the rated load.
!CAUTION—If the motor stalls do not maintain power to the winch.Electric
winches are designed and made for intermittent use and should not be used in
constant duty applications.
!CAUTION—Never disengage the clutch when there is a load on the winch.
!CAUTION—Use the hand saver hook when handling the hook for spooling orun—spooling the wire rope.
GENERAL TIPS FOR SAFE OPERATION
The l2O001bs and its allderivative types are rated at l 2,000 Ibs capacity when spooling the first rope layer on the drum. Overloading can damage the winch/motor/or wire rope. For Ioads over 70%of rated line pull.we recommend the use of the pulley block/snatch block to double the wire rope line.This will aid in two ways:a)reduce the number or rope layers on the drum as well as,b)reduce the load on the wire rope by as much as 50%.When doubling the line back to the vehicle,atlach to the frame or other load bearing part.
The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch.If the winch is used for a considerable amount of time with the engine off,the barery may be drained and too weak to restart the engine.
Get to know your winch before you actually need to use it.We recommend that you set up a few test runs to familiarize yourself with ngging techniques,the sounds your winch makes under various loads,the way the cable spools on the drum.etc.
Inspect the wire rope and equipment before each use.A frayed or damaged rope must be replaced immediately.Use only the manufacturer's replacement rope with the exact specifications.
Inspect the winch installation and bolts to ensure that all bolts are tight before each operation.
Never connect the cable back to itself.This will cause cable damage.Always use a snatch block,sling or chain of suitable strength as shown in the iIlustrations.
Store the remote control inside your vehicle in a place that it will not be damaged.
Any winch that appears to be damaged in any way,is found to be worn,or operates abnormally shall be removed from service.
Pull only on parts of the vehicle as specified by the vehicle manufacturer.
Only attachments and/or adapters supplied by the manufacturer shall be used.
Whenever before your winch start to workin9,please slightly test—run your winch in two direction,even if the winch drum only round a few degree of angle, ensure the winch is well—balanced,especially after you operated the clutch,testrunning winch can make winch in gear.
WINCHING TECHNIQUES A-Z
a.Take time to asses your situation and plan your pull.
b.Put on gloves to protect your hands.
c.Disengage the clutch to allow freespooling and to save energy.
d.Attach the hand saver hook to the clevis hook.
e.Pull out the wire rope to your desired anchor point using the hand saver hook.
f.Secure the clevis hook to the anchor point:Slin9,chain or snatch block.Do not attach the hook back onto the wire rope.