EWX系列新型越野电动绞盘深度解析
ELECTRICAL WINCH EWX12000
Assembly & Operating Instructions
INTRODUCTlON…………………………………………………………………………l
GETTING TO KNOW YOUR WINCH………………………………………………2
SAFETY PRECAUTIONS………………………………………………………………3
GENERAL TIPS FOR SAFE OPERATION………………………………………5
WlNCHING TECHNIQUES A-Z………………………………………………………6
WINCH ASSEMBLY AND MOUNTING…………………………………………7
MOUNTING DRAWING…………………………………………………………………9
WlNCH ACCESSORIES YOU WILL NEED…………………………………1 0
RIGGING TECHNIQUES……………………………………………………………1 0
WINCH WORKING DEMONSTRATION………………………………………1 1
REPLAClNG THE WIRE ROPE……………………………………………………l 2
MAlNTENANCE……………………………………………………………………………1 2
TROUBLE SHOOTING………………………………………………………………l 3
WINCH ASSEMBLY DRAWlNG EWXl2000U…………………………………1 4
WINCH PARTS LlST EWXl2000U…………………………………………………1 5
WINCH ASSEMBLY DRAWING EWXl2000S………………………………l 6
WINCH PARTS LIST EWXl2000S………………………………………………l 7
WINCH ASSEMBLY DRAWlNG EWXl2000F………………………………l 8
WINCH PARTS LIST EWXl2000F………………………………………………l 9
SPECIFICATlON…………………………………………………………………………2 0
INTRODUCTION
COngratuIations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service
!WARNING—Read,study and follow all instructions before operating this device.Failure to heed these instructions may result in personal injury and/or property damage
Your winch can develop tremendous pulling forces and if used unsafely or mproperly could result in property damage,serious injury or death.Throughout this manual you will find the following symbols for caution,warning and danger Pay particular atlention to the notes preceded by these symbols as they are written for your safety.Ultimately,safe operation of this device rests with you,the operator.
!CAUTION
This indicates a potentially hazardous situation,which if not avoided,may result in minor or moderate injury.This notation is also used to alert you against unsafe practices.
!WARNING
This indicates S potentially hazardous situation,which if not avoided,could result in death or serious injury.
GETTING TO KNOW YOUR WINCH
Your winch is a powerful piece of machinery.It is important that you understand the basics of its operation and specifications so that when you need to use it.you can use it with confidence and safety。Below is a Iist Of the components’of your winch and their use.You should practice using your winch before you are in a situation where you need to use it.
1.This winch is engineered for maximum line pull with only one layer of cable spooled onto the winch drum(the first layer).
2.Motor:Your 7.2/7.1 hp motor is powered by a l 2/24 volt baffery and provides power to the gear mechanism which turns the drum and winds the wire rope;
3.Winch Drum:The winch drum is the cylinder on which the wire rope is stored.It can feed or wind the rope depending on the remote winch switch.
4.Wire Rope:Your winch has a l 3/32“X83.7’galvanized aircraft cable designed specifically for load capacity of l 20001bs.The wire rope feeds onto the drum in the“under wind”position through the roller fairlead and is looped at the end to accept the clevis hook pin.
5.Roller Fairlead:When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch mount or bumper.
6.Mechanic Gear System:The reduction gears convert the winch motor power into extreme pulling forces.
7.Braking System:Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope.A separate mechanical brake applies the braking action.
8.Free Spooling Clutch:The clutch allows the operator to manually disengage (“CLUTCH OUT'’)the spooling drum from the gear train,free sp001.Engaging the clutch(“CLUTCH IN”)locks the winch into the gear system.
9.Solenoid:Power from the vehicle battery flows through the weather-sealed switch before being directed to the winch motor.
1 0.Remote Switch:The Power switch leads have a dual switch for powering in or powering out your winch drum.The remote switch allows you to stand clear of the wire rope when the winch is under load.
1 1.Wireless Remote Control:allow you contr01 winch far from 50 Ft away.
1 2.Universal Flat Bed Mounting Channel:Your winch could have been optionally supplied with a flat bed mounting channel that can be mounted to most flat surfaces such as trailers,step bumpers,truck beds,etc.The mounting channel also has holes to accept your roller fairlead.
1 3.Snatch Block:If your winch is supplied with a snatch block that can double the pulling power of the winch,or change the pulling direction without damaging the wire rope.We recommend you to use double line and snatch block for pulling over 70%of the rated Iine pull.
SAFETY PRECAUTIONS
!WARNING—DO not exceed rated capacity shown in this table
┏━━━━━━━━┳━━━━━━━━━━━━━━┳━━━━━━━━━━━━━┓
┃ ┃ Rated line pull per Layer ┃Cable capacity per Layer ┃
┃ Layer of cadle ┃ ┃ ┃
┃ ┃ Ib(KN) ┃ ff(m) ┃
┣━━━━━━━━╋━━━━━━━━━━━━━━╋━━━━━━━━━━━━━┫
┃ 1 ┃ 1 2000(53.34) ┃ 15.1(4.6) ┃
┣━━━━━━━━╋━━━━━━━━━━━━━━╋━━━━━━━━━━━━━┫
┃ 2 ┃ 9400(41.79) ┃ 34.1(10.4) ┃
┣━━━━━━━━╋━━━━━━━━━━━━━━╋━━━━━━━━━━━━━┫
┃ 3 ┃ 7700(34.23) ┃ 57.7(1 7.6) ┃
┣━━━━━━━━╋━━━━━━━━━━━━━━╋━━━━━━━━━━━━━┫
┃ 4 ┃ 6500(28.89) ┃ 83.7(25.5) ┃